Sandia researchers study microchannels in chips that speed protein sorting

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George Bachand
Sandia researcher Anup Singh. (Photo by Bud Pelletier)

LIVERMORE, CALIF. — If a cell typically contains 10,000 to 100,000 proteins or subcomponent peptides, then discerning distinct identities of only a few can be like looking for a proverbial needle in a haystack.

The task is even harder if the starting material is hardly more than a few cells. Then, provided the target has been sorted out, how does one manipulate that small amount to analyze it further? Standard screening currently requires cumbersome and lengthy processing steps using equipment the size of kitchen appliances.

Sandia National Laboratories researcher Anup Singh and colleagues are developing microfabricated devices for protein and peptide analysis (dubbed a �ProLab) through the Molecular Integrated Microsystems (MIMS) internally funded grand challenge Laboratory Directed Research and Development project.

They’ve found, Singh says, that “by miniaturizing, we can actually do better.” Using microchannels a few centimeters long, and in some cases just a few millimeters long, on glass chips, they’ve demonstrated separation of six proteins and peptides in 45 seconds — one-tenth the time it would take if performed in longer capillaries, and with 1/1,000th the starting sample needed for laboratory-bench-top-scale separations using porous-matrix-filled tubes called chromatography columns.

Liquid chromatography is a technique where molecules are separated based on their interaction with a stationary phase (e.g., a packed bed) as the liquid passes through it under applied pressure or electric field. Different types of proteins interact differently with the stationary phase and drip out at different times, forming isolated “peaks.”

Separations can be tailored to proteins’ different physical properties, based on the material used for the spongelike sieving matrix and the liquid used to rinse it.

MIMS aims to integrate steps needed to sort and identify small amounts of proteins or peptides by “addressing” smart materials on chip assemblies to “do certain things at certain times in a certain place,” Singh says. In addition to running chromatography and other separations at microscale, the chips will include components such as valves to control and manipulate movement of fluids and concentrators to permit pre- and postanalysis concentration of dilute samples.

Singh hit upon his patent-applied preconcentrator invention by serendipity. He was working determinedly to get ready for a conference presentation. A minuscule, pico-liter-sized protein sample he’d injected onto a microchannel that had been carefully packed with porous beads should have emerged, based on theory, after an electric field was applied. Anup suspected the initial sample injection didn’t work. He used a hand-held syringe to push the fluid out of the channel. The detector happened to still be on, and to his surprise it registered a huge peak of concentrated protein.

“If not for that conference, I might not have discovered it,” he says. “I was just working day and night.”

He and collaborators termed the technique electrokinetic trapping. Sharp, concentrated peaks form by using an electric field to focus charged analytes into a small spot in the separation channel. The preconcentration technique is addressable and reversible; proteins can be trapped and concentrated at specific locations by turning the voltage on and released by turning the voltage off. The investigators, including Sandia’s Tim Shepodd, have created a new method of creating in place sieving gels by using ultraviolet light to polymerize a porous matrix whose composition can be fine-tuned for various separations. Select locations can be polymerized by using a mask.

For controlling flow through a branching array of intersecting channels, Sandia researcher Brian Kirby has used a moving plug of polymerized material to shuttle flow through a bypass, thus creating a sort of nonreturn, or check, valve.

The team intends to combine separation techniques to “fingerprint” proteins, as is currently done in bench-top processes, separating by both charge and size dimensions. Already, Singh and coworkers, including Jongyoon Han and Dan Throckmorton, have seen separation efficiencies in a single dimension two to three times greater than the larger techniques allow.

“We hope to cut the time, overall, 10- to 100-fold,” he says, “and work with a small sample — possibly a few cells.” The ultimate goal is that, once sorted by charge and size, a spot of protein can be microfluidically transported to a mass spectrometer for analysis of its constituent elements — ideally through a completely automatic transfer when the device integration is complete.

 

Sandia National Laboratories is a multimission laboratory operated by National Technology and Engineering Solutions of Sandia LLC, a wholly owned subsidiary of Honeywell International Inc., for the U.S. Department of Energy’s National Nuclear Security Administration. Sandia Labs has major research and development responsibilities in nuclear deterrence, global security, defense, energy technologies and economic competitiveness, with main facilities in Albuquerque, New Mexico, and Livermore, California.

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